Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications

Front Cover
Elsevier, Jan 22, 2008 - Technology & Engineering - 472 pages

Advanced Machining Processes of Metallic Materials updates our knowledge on the metal cutting processes in relation to theory and industrial practice. In particular, many topics reflect recent developments, e.g. modern tool materials, computational machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, and generation and modelling of surface integrity.

This book addresses the present state and future development of machining technologies. It provides a comprehensive description of metal cutting theory, experimental and modelling techniques along with basic machining processes and their effective use in a wide range of manufacturing applications. Topics covered include fundamental physical phenomena and methods for their evaluation, available technology of machining processes for specific classes of materials and surface integrity. The book also provides strategies for optimalization techniques and assessment of machinability. Moreover, it describes topics not currently covered in other sources, such as high performance and multitasking (complete) machining with a high potential for increasing productivity, and virtual and e-machining.

The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks but also new potential (emerging) applications such as micro- and nanotechnology.

  • Many practical examples of modern machining technology
  • Applicable for various technical, engineering and scientific levels
  • Collects together 20 years of research in the field and related technical information
 

Selected pages

Contents

Chapter 1 Introduction
1
Chapter 2 Metal Cutting Operations and Terminology
5
Chapter 3 Trends in Metal Cutting Theory and Practice
17
Chapter 4 Cutting Tool Materials
27
Chapter 5 Modelling and Simulation of Machining Processes and Operations
49
Chapter 6 Orthogonal and Oblique Cutting Mechanics
69
Chapter 7 Chip Formation and Control
85
Chapter 8 Cutting Vibrations
115
Chapter 13 Machinability of Engineering Materials
183
Chapter 14 Machining Economics and Optimization
199
Chapter 15 Advanced Machining Processes
213
Chapter 16 Micromachining
301
Chapter 17 NanomanufacturingNanotechnology
331
Chapter 18 Sensorassisted Machining
355
Chapter 19 VirtualDigital and Internetbased Machining
385
Chapter 20 Surface Integrity
405

Chapter 9 Heat in Metal Cutting
127
Chapter 10 Cutting Fluids
141
Chapter 11 Tribology of Metal Cutting
149
Chapter 12 Tool Wear and Damage
163
Chapter 21 Troubleshooting in Machining
427
Index
435
Color Plates
447
Copyright

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Advanced Machining Processes of Metallic Materials: Theory, Modelling and ...
Wit Grzesik
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Common terms and phrases

abrasive accuracy alloys aluminium applications carbide tools ceramics cermet chip breaker chip flow chip formation chip thickness CIRP Annals coated components contact length coolant crater cutter cutting conditions cutting edge cutting fluid cutting force cutting process cutting speed cutting tool cutting tool materials DELMIA depth of cut diameter diamond drilling effect end mills feed rate flank wear friction geometry grinding groove hard turning heat high speed machining hole insert integrated laser layer lubrication m/min machine tool machining centre machining operations machining processes Manuf manufacturing maximum measuring mechanical metal cutting method micro-machining milling cutter mm/rev monitoring nanometric nanotechnology optimization orthogonal parameters PCBN performance plastic deformation probe production rake angle rake face range residual stresses result sensors shear plane shown in Fig simulation steel strain surface finish techniques temperature thermal titanium tool wear typical ultra-precision vibration workpiece material

About the author (2008)

Wit Grzesik, MSc, PhD, DSc Professor of Mechanical Engineering, obtained an M.Sc. in mechanical engineering from the Technical University of Wroclaw, Poland, in 1973, a Ph.D. in manufacturing engineering from this university in 1981, and a D.Sc. (habilitation) in mechanical engineering from Warsaw University of Technology in 1988. From 1973 to 1975 he worked in industry as a design engineer. In 1975 he joined the Technical University of Opole, Poland. He has been a faculty member in the Department of Manufacturing Engineering as Assistant Professor from 1982 to 1988, Associate Professor from 1988 to 1991 and Professor to 1999. At present he is a Full Professor and Chairman of the Department of Manufacturing Engineering and Production Automation at the Technical University of Opole. He has published more than 140 papers in journals and conference proceedings, two research monographs on metal cutting mechanics and machinability of austenitic stainless steels, and three books on machining of metallic materials, advanced coatings for engineering applications and programming of CNC machine tools. His research interests include the theory and modeling of metal removal processes, monitoring of manufacturing processes, surface integrity, quality engineering and CAD/CAM and modern manufacturing systems. Currently, he is a Member of two Sections of the Polish Academy of Science, and a Member of ESAFORM and a Senior Member of the NAMRI/SME (U.S.)

Bibliographic information

TitleAdvanced Machining Processes of Metallic Materials: Theory, Modelling and Applications
AuthorWit Grzesik
PublisherElsevier, 2008
ISBN008055749X, 9780080557496
Length472 pages
Subjects › 

Technology & Engineering / Machinery
Technology & Engineering / Metallurgy
  
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