Design for Six Sigma, Chapter 11 - Failure Mode--Effect Analysis
Here is a chapter from an updated Design for Six Sigma, Second Edition, which has extensive new chapters and learning modules on innovation, lean product development, computer simulation, and critical parameter management--plus new thread-through case studies. This updated edition provides unrivalled real-world product development experience and priceless walk-throughs that help you choose the right design tools at every stage of product and service development. The book includes detailed directions, careful comparisons, and work-out calculations that make every step of the Design for Six Sigma process easier.
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1000 vehicles/items block diagram brainstorm Bucket Tappet bypass the problem cause-and-effect diagram cause/mechanism and subsequent chance design control column component control plan control will detect corrective actions Current Control depicted in Fig Design for Six detect a potential Detection Rating DFSS algorithm DFSS project DFSS team disruption to production downstream process failure analysis failure causes fault-tree analysis FTA FEAD Functional impairment/loss—the problem helps the DFSS higher hierarchical identify all potential inputs Kinetic Energy K.E Late delivery likelihood living document logic gate Low chance manufacturing and assembly Minor disruption noise factors operator physical and process physical structure pivot tube poka-yoke portion 100 Potential Causes potential failure modes potential process probability of failure process mapping process structure product function production line Pulley quality system Remote chance reworked Rocker Arm RPN numbers severity rating Six Sigma subsequent failure mode subsystem Swage team needs testing Torque Converter Transfer report update variation workaround