Fundamentals of Modern Manufacturing: Materials, Processes, and Systems

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Table of Contents 1 Introduction 1 Pt. I Material Properties and Product Attributes 2 The Nature of Materials 24 3 Mechanical Properties of Materials 39 4 Physical Properties of Materials 66 5 Dimensions, Tolerances, and Surfaces 77 Pt. II Engineering Materials 6 Metals 88 7 Ceramics 125 8 Polymers 143 9 Composite Materials 175 Pt. III Solidification Processes 10 Fundamentals of Metal Casting 193 11 Metal Casting Processes 213 12 Glassworking 246 13 Shaping Processes for Plastics 256 14 Rubber Processing Technology 306 15 Shaping Processes for Polymer Matrix Composites 317 Pt. IV Particulate Processing of Metals and Ceramics 16 Powder Metallurgy 334 17 Processing of Ceramics and Cermets 358 Pt. V Metal Forming and Sheet Metalworking 18 Fundamentals of Metal Forming 374 19 Bulk Deformation Processes in Metal Working 386 20 Sheet Metal Working 435 Pt. VI Material Removal Processes 21 Theory of Metal Machining 475 22 Machining Operations and Machine Tools 499 23 Cutting Tool Technology 534 24 Economic and Product Design Considerations in Machining 565 25 Grinding and Other Abrasive Processes 585 26 Nontraditional Machining and Thermal Cutting Processes 610 Pt. VII Property Enhancing and Surface Processing Operations 27 Heat Treatment of Metals 639 28 Cleaning and Surface Treatments 651 29 Coating and Deposition Processes 659 Pt. VIII Joining and Assembly Processes 30 Fundamentals of Welding 679 31 Welding Processes 694 32 Brazing, Soldering, and Adhesive Bonding 734 33 Mechanical Assembly 752 Pt. IX Special Processing and Assembly Technologies 34 Rapid Prototyping 772 35 Processing of Integrated Circuits 786 36 Electronics Assembly and Packaging 819 37 Microfabrication Technologies 845 Pt. X Manufacturing Systems 38 Numerical Control and Industrial Robotics 860 39 Group Technology and Flexible Manufacturing Systems 884 40 Production Lines 896 Pt. XI Manufacturing Support Systems 41 Manufacturing Engineering 912 42 Production Planning and Control 928 43 Quality Control 947 44 Measurement and Inspection 965 Index 989.

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Contents

INTRODUCTION
2
SHAPING PROCESSES FOR PLASTICS 256 Part V Metal Forming and Sheet Metalworking
13
Material Properties and Product Attributes
24
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About the author (2002)

Mikell P. Groover is Professor of Industrial and Manufacturing Systems Engineering and Director of the George E. Kane Manufacturing Technology Laboratory at Lehigh University. His industrial experience includes several years as a manufacturing engineer with Eastman Kodak and extensive consulting, research, and project work. His technical articles and papers have been widely published in trade journals, and his six previous books on manufacturing are use throughout the world. The first edition of Fundamentals of Modern Manufacturing received the 1996 IIE Joint Publishers Award and the 1996 M. Eugene Merchant Manufacturing Textbook Award from the Society of Manufacturing Engineers.

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