Signal Integrity: Simplified
Printed circuit-board and IC-package design used to be a field that involved expertise in layout, CAD, logic design, heat transfer, mechanical engineering, and reliability analysis. With modern digital electronic systems pushing beyond the 1-GHz barrier, packaging and board designers must now balance signal integrity and electrical performance with these other concerns.
Everyone who touches the physical design of a product has the potential of affecting the performance. All designers should understand how what they do will affect signal integrity or, at the very least, be able to talk with engineers who are responsible for the signal integrity.
The old design methodology of building prototypes, hoping they work, and then testing them to find out is no longer cost effective when time to market is as important as cost and performance. If signal integrity is not taken into account from the beginning, there is little hope a design will work the first time.
In our new "high-speed" world, where the packaging and interconnect are no longer electrically transparent to the signals, a new methodology for designing a product right the first time is needed. This new methodology is based on predictability. The first step is to use established design guidelines based on engineering discipline. The second step is to evaluate the expected performance by "putting in the numbers." This is what distinguishes engineering from guesswork. It takes advantage of four important tools: rules of thumb, analytic approximations, numerical simulation tools, and measurements. With an efficient design and simulation process, many of the trade-offs between the expected performance and the ultimate cost can be evaluated early in the design cycle, where the time, risk, and cost savings will have the biggest impact. The way to solve signal integrity problems is to first understand their origin and then apply all the tools in our toolbox to find and verify the optimum solution.
The design process is an intuitive one. The source of inspiration for a new way of solving a problem is that mysterious world of imagination and creativity. An idea is generated and the analytical powers of our technical training take over to massage the idea into a practical solution. Though computer simulations are absolutely necessary for final verification of a solution, they only rarely aid in our intuitive understanding. Rather, it is an understanding of the mechanisms, principles and definitions, and exposure to the possibilities, that contribute to the creation of a solution. Arriving at that initial guess and knowing the places to look for solutions require understanding and imagination.
This book emphasizes the intuitive approach. It offers a framework for understanding the electrical properties of interconnects and materials that apply across the entire hierarchy from on-chip, through the packages, circuit boards, connectors, and cables.
Those struggling with the confusing and sometimes contradictory statements made in the trade press will use this book as their starting place. Those experienced in electrical design will use this book as the place to finally understand what the equations mean.
In this book, terms are introduced starting at the ground floor. For example, the impedance of a transmission line is the most fundamental electrical property of an interconnect. It describes what a signal will see electrically and how it will interact with the interconnects. For those new to signal integrity, most of the problems arise from confusion over three terms: the characteristic impedance, the impedance, and the instantaneous impedance a signal sees. This distinction is even important for experienced engineers. This book introduces the reader to each of these terms and their meanings, without complex mathematics.
New topics are introduced at a basic level; most are not covered in other signal integrity books at this level. These include partial inductance (as distinct from loop inductance), the origin of ground bounce and EMI, impedance, transmission line discontinuities, differential impedance, and attenuation in lossy lines affecting the collapse of the eye diagram. These topics have become critically important for the new high-speed serial links.
In addition to understanding the basic principles, leveraging commercially available tools is critical for the practicing engineer who wants to find the best answer in the shortest time. Tools for solving signal integrity problems fall in two categories: analysis and characterization. Analysis is what we usually refer to as a calculation. Characterization is what we usually refer to as a measurement. The various tools, guidelines on when they should be used, and examples of their value are presented throughout the book.
There are three types of analysis tools: rules of thumb, analytic approximations, and numerical simulation. Each has a different balance between accuracy and effort to use. Each has a right and a wrong place for its appropriate use. And each tool is important and should be in the toolbox of every engineer.
Rules of thumb, such as "the self inductance of a wire is about 25 nH/inch," are important when having a quick answer NOW! is more important than having an accurate answer late. With very few exceptions, every equation used in signal integrity is either a definition or an approximation. Approximations are great for exploring design space and balancing design and performance trade-offs. However, without knowing how accurate a particular approximation really is, would you want to risk a $10,000 board-fabrication run and four weeks of your schedule based on an approximation?
When accuracy is important, for example, when signing off on a design, numerical simulation is the right tool to use. In the last five years, a whole new generation of tools has become available. These new tools have the powerful combination of being both easy to use and accurate. They can predict the characteristic impedance, cross talk, and differential impedance of any cross-section transmission line and simulate how a signal might be affected by any type of termination scheme. You don't have to be a Ph.D. to use this new generation of tools so there is no reason every engineer can't take advantage of them.
The quality of the simulation is only as good as the quality of the electrical description of the components (i.e., the equivalent circuit models). Engineers are taught about circuit models of gates that perform all the information processing, but rarely are the circuit models of the interconnects reviewed. Fifteen years ago, when interconnects looked transparent to the signals, all interconnects were considered as ideal wires--no impedance and no delay. When these terms were added, they were lumped together as "parasitics."
Today, in a high-speed digital system with a clock frequency above about 100 MHz, it is the real wires--the wire bonds, the package leads, the pins, the circuit board traces, the connectors, and the cabling--that create signal-integrity problems and can prevent products from working correctly the first time. Understanding these "analog" effects, designing for them, specifying correct values for them, and including them in the system simulations before the design is committed to hardware, can enable moving a more robust product to market more quickly.
This book provides the tools to enable all engineers and managers involved in chip packaging and board, connector and interconnect design, to understand how these passive elements affect the electrical performance of a system and how they can be incorporated in system simulation. It illustrates how to perform engineering estimates of important electrical parameters and evaluate technology trade-offs. Examples are selected from a wide variety of common systems, including on-chip interconnects, wire bonds, flip chip attach, multilayer circuit boards, DIPs, PGAs, BGAs, QFPs, MCM connectors, and cables.
While most textbooks emphasize theoretical derivation and mathematical rigor, this book emphasizes intuitive understanding, practical tools, and engineering discipline. We use the principles of electrical engineering and physics and apply them to the world of packaging and interconnects to establish a framework of understanding and a methodology of solving problems. The tools of time- and frequency-domain measurement, two- and three-dimensional field solvers, transmission-line simulations, circuit simulators, and analytical approximations are introduced to build verified equivalent circuit models for packages and interconnects.
There are two important questions that all designers should ask of any model they use: How accurate is it? And what is the bandwidth of the model? The answers to these questions can come only from measurements. Measurements play the very important role of risk reduction.
The three generic measurement instruments, the impedance analyzer, the vector-network analyzer (VNA) and the time-domain reflectometer (TDR) are introduced and the interpretation of their data explained. Examples of measurements from real interconnects such as IC packages, printed circuit boards, cables, and connectors are included throughout this book to illustrate the principles and, by example, the value of characterization tools.
This book has been designed for use by people of all levels of expertise and training: engineers, project managers, sales and marketing managers, technology developers, and scientists. We start out with an overview of why designing the interconnects for high-speed digital systems is difficult and what major technical hurdles must be overcome to reach high-frequency operation.
We apply the tools of electrical engineering and physics to the problems of signal integrity in digital signals through the entire range of interconnects. The concept of equivalent circuit models is introduced to facilitate the quantified prediction of performance. The rest of the book describes how the circuit models of interconnects affect the electrical performance of the system in terms of the four families of noise problems: reflections, cross talk, rail collapse in the power distribution network, and EMI.
This book originated from a series of short courses and semester-long courses the author gave to packaging, circuit-board, and design engineers. It is oriented to all people who need to balance electrical performance with all other packaging and interconnect concerns in their system designs. This book provides the foundation to understand how the physical design world of geometries and material properties affects electrical performance.
If you remember nothing else about signal integrity, you should remember the following important general principles. These are summarized here and described in more detail throughout this book.Signal Integrity Principles
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